Precise Matching, Rapid Response — ASLONG Motor Provides Customized Drive Solutions for Industrial Equipment Customers

Recently, an industrial equipment manufacturer contacted ASLONG Motor through our official website, seeking a 24V DC planetary gear motor for the drive system of their new project. The customer had very clear technical requirements for the motor: needing a precision motor with a diameter of approximately 22mm, gear ratio of 200:1, no-load speed of 26rpm, stall torque of 2.5Nm, while also requiring reversible operation capability and encoder expansion options.

Customer Challenge

The customer was evaluating new suppliers, and their project had strict technical parameters for the motor:

• Motor type: DC planetary gear motor

• Operating voltage: 24 VDC

• Gear ratio: Approximately 200:1

• Output speed: 22–26 rpm (approximately 26 rpm no-load)

• Stall torque: 2.4–2.5 Nm

• Rated torque: Approximately 0.6 Nm

• Motor diameter: Approximately 22 mm (2230 planetary motor type preferred)

• Motor length: Approximately 50–60 mm

• Rotation direction: Reversible (CW/CCW)

In addition to technical specifications, the customer also wanted to understand product pricing, minimum order quantity, sample and production lead times, as well as the availability of encoder options. The estimated annual demand was approximately 200 units.

ASLONG Solution

Upon receiving the customer inquiry, the ASLONG Motor engineering team immediately conducted a detailed analysis of the technical requirements and recommended the PG22-2230-24V-200 DC planetary gear motor. This model perfectly matched the customer's various technical parameters:

Optional Encoder Configuration: To meet the customer's potential needs for precise positioning, the PG22-2230 series can be equipped with an optical or magnetic encoder, offering 100, 200, or 400 lines per revolution. The output signal is a two-phase quadrature square wave (A, B phase), and can be configured with a line driver or open collector interface according to customer requirements. Adding an encoder increases the total motor length by approximately 8mm.

Customization Capabilities: ASLONG Motor supports customization of shaft length, shape (such as D-cut, double flat), as well as lead wire length and connectors, providing customers with flexible design options.

Application Value

The PG22-2230 series DC planetary gear motor offers the following value for industrial equipment:

1. Compact Design: 22mm diameter combined with 56mm total length, suitable for installation in space-constrained equipment

2. High Torque Density: Planetary gear structure achieves 2.5Nm stall torque, meeting industrial application requirements

3. Flexible Configuration: Supports encoder addition and shaft customization, adapting to diverse application scenarios

4. Reliable Delivery: Clear sample and mass production lead times ensure customer project schedules

Conclusion

ASLONG Motor is committed to providing high-performance, high-reliability micro DC motor solutions for global industrial equipment manufacturers. The successful application case of the PG22-2230 series fully demonstrates our advantages in technical matching, customization capabilities, and commercial flexibility. Whatever special requirements your project may have, welcome to contact the ASLONG Motor engineering team, and we will provide you with professional drive solutions.

Contact Us

ASLONG DC Motor
Website: www.aslongdcmotor.com
Email: sales@aslongdcmotor.com
 

*Keywords: DC planetary gear motor, 24V gear motor, high torque low rpm motor, planetary gearbox motor, industrial gear motor, encoder-equipped DC motor*